TPO Roofing with Brothers Roofing

Are you looking to get started on a commercial or industrial roof replacement for your facility? Brothers Roofing is partnered with industry-leading roofing manufacturers, such as GAF, to bring you high-quality products and expert installation. We specialize in a variety of commercial roofing systems, including TPO and PVC single-ply roofing membranes.

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What is TPO Roofing?

TPO (thermoplastic polyolefin) and PVC (polyvinyl chloride) are thermoplastic single-ply roofing membranes known for their heat-welded seams. Both materials are considered "cool" roofing options that can help reduce energy costs. The installation process for both is quite similar. The key distinctions between the two lie in their chemical compositions. While both are engineered to accommodate roof movement, PVC generally boasts superior chemical resistance and flexibility compared to TPO. On the other hand, TPO is often the more cost-effective choice of the two and exhibits better thermal expansion characteristics.

More on TPO Roofing Materials 

TPO, a single-ply roofing membrane (consisting of a single layer), has emerged as one of the rapidly growing commercial roofing solutions in the industry. These roofs are highly favored for their straightforward installation process, versatility, and durability. These attributes collectively position TPO roofing materials as a cost-effective and practical choice for many business owners.



TPO roof membranes are available in sheets ranging from 10 to 20 feet in width. During installation, your roofing professionals will select the appropriate sheet width to reduce the number of seams on your roof. Minimizing seams enhances the water resistance of your roof, thereby reducing the risk of leaks – a strategy employed by your contractor to safeguard your property.

More on TPO Roofing Materials 

TPO, a single-ply roofing membrane (consisting of a single layer), has emerged as one of the rapidly growing commercial roofing solutions in the industry. These roofs are highly favored for their straightforward installation process, versatility, and durability. These attributes collectively position TPO roofing materials as a cost-effective and practical choice for many business owners.



TPO roof membranes are available in sheets ranging from 10 to 20 feet in width. During installation, your roofing professionals will select the appropriate sheet width to reduce the number of seams on your roof. Minimizing seams enhances the water resistance of your roof, thereby reducing the risk of leaks – a strategy employed by your contractor to safeguard your property.

How Can TPO Roofing Save You Money?

In contrast to dark roofs like those constructed with EPDM, TPO roofing has the ability to reflect UV rays and heat away from your building. This feature can lead to cost savings on indoor cooling expenses. Moreover, TPO roofing is recognized for being a cost-effective roofing material option.

TPO Roof System Installation 

TPO is a durable yet cost-effective membrane designed for commercial and industrial single-ply systems. TPO is known for its:


  • Economic benefits
  • Ease of installation
  • Energy efficiency
  • Thermal expansion properties


Many people choose to have TPO roof systems installed because the process is much less labor-intensive than it is with other types of roofing materials, and that’s another way building owners can save money.

Insulation on TPO Roofs

All roofing materials require some form of insulation. When it comes to TPO roofs, you typically have the following options available:


1. Polyisocyanurate, or Polyiso: Polyiso is the most commonly used type of insulation. While it may be pricier than other options, it offers a higher R-value rating.


2. Expanded polystyrene, or EPS: EPS is utilized for roofs, walls, and floors due to its excellent cost-to-R-value ratio. It can also be used in ground contact applications and does not absorb water over time, making it a popular choice among commercial building owners.



3. Extruded polystyrene, or XPS: XPS insulation is often colored in blue, green, or pink hues, but it remains unseen beneath your roofing materials. This insulation option strikes a balance between price and performance, offering a semi-permeable solution.

Insulation on TPO Roofs

All roofing materials require some form of insulation. When it comes to TPO roofs, you typically have the following options available:


1. Polyisocyanurate, or Polyiso: Polyiso is the most commonly used type of insulation. While it may be pricier than other options, it offers a higher R-value rating.


2. Expanded polystyrene, or EPS: EPS is utilized for roofs, walls, and floors due to its excellent cost-to-R-value ratio. It can also be used in ground contact applications and does not absorb water over time, making it a popular choice among commercial building owners.



3. Extruded polystyrene, or XPS: XPS insulation is often colored in blue, green, or pink hues, but it remains unseen beneath your roofing materials. This insulation option strikes a balance between price and performance, offering a semi-permeable solution.

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What is R-Value? 

The R-value indicates a material's resistance to heat flow. A higher R-value signifies better insulating properties. When selecting commercial roofing materials, the R-value plays a crucial role because a thicker insulation layer enhances the thermal resistance of your roof. For buildings that require a consistently cool interior, opting for insulation with a high R-value and substantial thickness is essential.


So what R-value do you need? Your commercial roofing contractor will guide you, but here’s a quick look:


  • Attics need between R-30 and R-60
  • 2×4 walls need between R-13 and R-15
  • 2×6 walls need between R-19 and R-21
  • Floors and crawl spaces need between R-13 and R-40


For your purposes, depending on the specifics of your building, your commercial roofing contractor will likely recommend an insulation with an R-value of between R-30 and R-60.

How Much Does TPO Roofing Cost?

Each roofing project is unique, so there is no standard cost for TPO roofing materials. On average, the cost ranges between $3.50 and $7.50 per square foot, inclusive of both materials and labor, with flexibility on the higher end. Several factors can influence the overall price of your project, including:


  • Your roof’s size
  • The condition of the roof you already have
  • Whether you’re installing a completely new roof or you’re building new construction
  • How easy it is for workers to access your roof and bring materials to its top
  • The insulation you choose
  • The membrane you choose
  • Whether there are any roof penetrations (such as vents and chimneys)
  • The type of warranty that you choose with your roofing materials (or what the manufacturer offers)

How Much Does TPO Roofing Cost?

Each roofing project is unique, so there is no standard cost for TPO roofing materials. On average, the cost ranges between $3.50 and $7.50 per square foot, inclusive of both materials and labor, with flexibility on the higher end. Several factors can influence the overall price of your project, including:


  • Your roof’s size
  • The condition of the roof you already have
  • Whether you’re installing a completely new roof or you’re building new construction
  • How easy it is for workers to access your roof and bring materials to its top
  • The insulation you choose
  • The membrane you choose
  • Whether there are any roof penetrations (such as vents and chimneys)
  • The type of warranty that you choose with your roofing materials (or what the manufacturer offers)

How Long Does a TPO Roof Last?

TPO roofs, when well-maintained, typically have a lifespan of 15 to 20 years. Should you observe any problems with your roof, such as separated seams, punctures, or deteriorating flashings, it is crucial to promptly engage a professional for repairs. In the event of a leak, a thorough roof inspection is necessary to identify the origin and address the issue promptly. During the inspection, your examiner will:


  • Find out where the leak is
  • Ask you how old the roof is
  • Determine how many layers the roof has
  • Examine the condition of the roof’s seams


If the damage is extensive or if your TPO roofing materials have reached the end of their lifespan, a full roof replacement may be necessary. Nonetheless, it is advisable to explore repair options before committing to a complete roof replacement.


When the time comes for a new roof, your commercial roofing contractor will discuss various aspects with you, such as material options, suitable choices within your budget and requirements, the timeline for roof replacement, and the expected lifespan of your new TPO roof.

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If you’re thinking about installing a EPDM roof on your commercial or industrial building, we’ll be happy to answer your questions and help you make the right decision.

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